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NMS Inverter Common Fault Codes Interpretation: E01-E50 Troubleshooting Guide

NMS Inverter Common Fault Codes Interpretation: E01-E50 Troubleshooting Guide

As the core component of rural distributed photovoltaic (PV) systems, the NMS inverter is prone to occasional faults due to harsh rural operating environments (such as large grid voltage fluctuations, high humidity, and dust) and improper operation. Fault codes displayed on the inverter’s screen are key indicators for quickly locating problems. This guide systematically interprets NMS inverter fault codes E01 to E50, classifies faults by type, and provides targeted troubleshooting steps and preventive measures, tailored to the characteristics of rural PV projects. It aims to help rural users, maintenance personnel, and collective project managers resolve faults efficiently, minimize downtime, and ensure stable operation of PV systems.

NMS Inverter Common Fault Codes Interpretation: E01-E50 Troubleshooting Guide

As the core component of rural distributed photovoltaic (PV) systems, the NMS inverter is prone to occasional faults due to harsh rural operating environments (such as large grid voltage fluctuations, high humidity, and dust) and improper operation. Fault codes displayed on the inverter’s screen are key indicators for quickly locating problems. This guide systematically interprets NMS inverter fault codes E01 to E50, classifies faults by type, and provides targeted troubleshooting steps and preventive measures, tailored to the characteristics of rural PV projects. It aims to help rural users, maintenance personnel, and collective project managers resolve faults efficiently, minimize downtime, and ensure stable operation of PV systems.
Note: The following fault code definitions and handling methods are based on NMS inverter series specifications and industry general standards. For special models, please refer to the official manual. Before troubleshooting, ensure the inverter is disconnected from DC and AC power to avoid electric shock; for unrecoverable faults, contact after-sales service in a timely manner.

1. Grid-Related Faults (E01-E10)

Grid-related faults are the most common in rural areas due to weak rural power grid foundations, long transmission lines, and poor voltage stability. The following codes mainly involve grid voltage, frequency abnormalities, and grid connection failures.

E01: Grid Voltage Too Low

  1. Fault Meaning: The detected grid voltage is lower than the inverter’s minimum grid-connected voltage threshold (single-phase: <170V; three-phase: <323V).

  2. Possible Causes: Rural power grid voltage fluctuation during peak load periods; loose AC wiring terminals; too thin or too long AC cables leading to voltage drop; grid failure in remote rural areas.

  3. Troubleshooting Steps:        - Use a multimeter to measure the grid voltage at the inverter’s AC output terminal; wait for grid recovery if the voltage is abnormally low.        - Check AC wiring for looseness or corrosion (common in humid rural environments) and re-tighten terminals.        - Replace with thicker AC cables or shorten cable length to reduce voltage loss; avoid overloading the local grid.

E02: Grid Voltage Too High

  1. Fault Meaning: The detected grid voltage exceeds the inverter’s maximum grid-connected voltage threshold (single-phase: >264V; three-phase: >456V).

  2. Possible Causes: Rural grid voltage surge during low load periods; excessive grid impedance leading to voltage rise when surplus PV power is fed into the grid; incorrect inverter grid voltage parameter setting.

  3. Troubleshooting Steps:        - Disconnect the inverter from the grid, restart after 30 minutes, and observe if the fault is eliminated.        - Adjust PV system output power or increase local load consumption to reduce surplus power feeding into the grid.        - Confirm that the inverter’s grid voltage parameter matches the local rural grid standard (220V/380V); modify parameters via the mobile app if necessary.

E03: Grid Frequency Abnormality

  1. Fault Meaning: The grid frequency is outside the inverter’s adaptive range (50Hz±2Hz).

  2. Possible Causes: Rural small hydropower or diesel generator grid connection causing frequency fluctuation; grid dispatching adjustment; inverter frequency detection circuit malfunction.

  3. Troubleshooting Steps:        - Measure grid frequency with a frequency meter; wait for grid stabilization if the frequency is abnormal.        - Disconnect other grid-connected devices (such as diesel generators) temporarily to avoid mutual interference.        - If the grid frequency is normal but the fault persists, the inverter’s detection circuit may be faulty; contact after-sales service.

E04-E10: Other Grid-Related Faults

  • E04: Anti-islanding Protection Triggered. Check if the local grid is powered off; restart the inverter after grid recovery. Ensure the anti-islanding function is enabled (compliant with GB/T 19939 standard).

  • E05-E06: Grid Phase Sequence Error/Phase Loss. For three-phase inverters, check if AC three-phase wiring is correct and tight; repair damaged cables in time (common in farmland environments with rodent bites).

  • E07-E10: Reactive Power Adjustment Failure. Enable reactive power compensation function via the cloud platform; clean the inverter’s cooling system to avoid overheating affecting control circuit operation.

2. DC Side Faults (E11-E25)

DC side faults involve PV panels, DC cables, and battery systems (for off-grid models), which are closely related to rural installation conditions such as shading, dust accumulation, and wiring quality.

E11: PV Input Voltage Too Low

  1. Fault Meaning: The PV array input voltage is lower than the inverter’s minimum startup voltage (usually <100V).

  2. Possible Causes: Insufficient sunlight (morning fog, shading by crops/trees in rural areas); too few PV panel series; loose DC connections; damaged PV panels.

  3. Troubleshooting Steps:        - Wait for sufficient sunlight or remove shading objects (trim overgrown branches, clean panel surfaces).        - Check DC wiring terminals for looseness or oxidation; re-tighten and apply anti-corrosion grease (adapt to humid rural environments).        - Measure the open-circuit voltage of each PV string; ensure the series number meets the inverter’s voltage requirement.

E12: PV Input Voltage Too High

  1. Fault Meaning: The PV array input voltage exceeds the inverter’s maximum DC voltage (usually >500V for single-phase models).

  2. Possible Causes: Too many PV panel series, leading to excessive voltage in low-temperature rural environments; PV string short circuit causing voltage surge.

  3. Troubleshooting Steps:        - Reduce the number of PV panels in series (suggested string voltage: 350-400V for single-phase models) to adapt to low-temperature voltage rise characteristics.        - Disconnect each PV string separately to locate the short-circuited string; replace damaged panels or cables.        - Avoid installing PV arrays in areas with extreme low temperatures without voltage adjustment.

E13: PV Input Current Overload

  1. Fault Meaning: The PV input current exceeds the inverter’s maximum DC input current.

  2. Possible Causes: High sunlight intensity leading to PV current surge; parallel PV strings with mismatched current; DC cable short circuit.

  3. Troubleshooting Steps:        - Check if the PV string current matches the inverter’s DC input rating; reduce parallel strings if overloaded.        - Inspect DC cables for insulation damage (prone to dust and moisture in rural areas) and replace if short-circuited.        - Utilize the inverter’s 20% power redundancy function to avoid overload under strong light.

E14-E25: Other DC Side Faults

  • E14-E16: PV Polarity Reverse/Short Circuit. Check DC wiring polarity (avoid reverse connection during rural on-site installation); use a multimeter to locate short-circuited points.

  • E17-E20: Insulation Resistance Too Low. Disconnect PV input and measure the resistance between PV+/- and ground (should be >500KΩ); clean PV panels and wiring boxes to remove moisture and dirt.

  • E21-E25: MPPT Module Malfunction. Restart the inverter; if the fault persists, check the dual MPPT inputs (for NMS models) for uneven load distribution; contact after-sales to replace the MPPT module.

3. Hardware & Overheating Faults (E26-E40)

Hardware faults and overheating are common in rural outdoor installations, affected by high temperature, dust, and poor ventilation. NMS inverters’ IP65 protection and anti-corrosion design can mitigate such faults, but proper maintenance is still required.

E26: Inverter Overheating

  1. Fault Meaning: The inverter’s internal temperature exceeds the protection threshold (usually >60°C).

  2. Possible Causes: Direct sunlight exposure in rural areas; blocked cooling vents by dust; poor ventilation around the inverter.

  3. Troubleshooting Steps:        - Install a sunshade for the inverter; avoid placing it in enclosed spaces (such as farm sheds) without ventilation.        - Clean cooling vents and fans regularly to remove dust and agricultural residues.        - Ensure the inverter is installed vertically to facilitate heat dissipation (adapt to rural roof and farm shed installations).

E27-E30: Power Module Faults

Fault Meaning: Malfunction of the inverter’s internal power module (IGBT/MOSFET), leading to power conversion failure.
Possible Causes: Voltage surge, overheating, or component aging; lightning strike damage (common in rural thunderstorm-prone areas).
Troubleshooting Steps:      - Disconnect power and restart; if the fault persists, check the integrated lightning protection device (20kA for NMS models) and replace if damaged.      - Avoid grid-connected operation during thunderstorms; install additional external lightning protection devices in high-risk areas.      - Contact after-sales service to replace the power module (non-user-repairable component).

E31-E40: Other Hardware Faults

  • E31-E33: Fan Malfunction. Replace the fan if it is stuck or noisy (NMS modular design allows easy fan replacement); clean fan blades regularly.

  • E34-E37: Control Circuit Fault. Reset the inverter to factory settings via the mobile app; if the fault remains, the main control board is faulty, requiring after-sales repair.

  • E38-E40: Battery Fault (Off-Grid Models). Check battery connection and BMS communication; avoid overcharging/discharging; replace aging batteries.

4. Communication & System Faults (E41-E50)

Communication faults affect the remote monitoring function of NMS inverters, which is crucial for village collective PV projects. Such faults are often caused by poor rural network signals or wiring issues.

E41: WiFi/4G Communication Failure

  1. Fault Meaning: The inverter fails to connect to the mobile app or cloud platform.

  2. Possible Causes: Weak rural network signal; incorrect WiFi/4G parameter setting; SIM card failure (for 4G models).

  3. Troubleshooting Steps:        - Move the inverter’s antenna to a location with better signal (avoid shielding by rural buildings); replace the SIM card if expired.        - Reconfigure network parameters via the inverter’s local display or mobile app; ensure the "one-send dual-receive" function is enabled.        - Use wired communication (RS485) for collective projects in areas with poor wireless signals.

E42-E50: Other System Faults

  • E42-E45: Data Storage Failure. Clear historical data via the cloud platform; if the fault persists, replace the internal storage module.

  • E46-E48: Load Mismatch. Adjust the connected load to match the inverter’s output power; avoid starting large inductive loads (such as irrigation pumps) simultaneously.

  • E49-E50: System Self-Check Failure. Restart the inverter and perform a manual self-check via the app; contact after-sales for comprehensive maintenance if the fault recurs.

5. General Troubleshooting Tips & Preventive Measures

5.1 General Tips

  • For most transient faults (such as voltage fluctuation), disconnect DC/AC power, wait 30 minutes, and restart the inverter.

  • Use the NMS inverter’s I-V curve diagnosis function to locate PV panel faults within 5 minutes, reducing on-site inspection time.

  • Keep maintenance records for rural collective projects, including fault codes, handling methods, and replacement components.

5.2 Preventive Measures

  • Clean PV panels and inverters quarterly to remove dust, agricultural residues, and bird droppings.

  • Inspect wiring terminals before and after extreme weather (thunderstorms, low temperatures) to ensure tightness and insulation.

  • Update the inverter’s firmware regularly via the cloud platform to optimize fault protection performance.

  • Train rural users on basic operation and fault recognition to avoid improper operation leading to faults.

Conclusion

The E01-E50 fault codes of NMS inverters cover grid, DC side, hardware, and communication issues, most of which are closely related to rural distributed PV installation and operating environments. By mastering the interpretation and troubleshooting methods in this guide, users can quickly resolve common faults, improve system availability, and reduce maintenance costs. For faults that cannot be eliminated by on-site operations (such as power module damage), it is recommended to contact NMS after-sales service in a timely manner to ensure the long-term stable operation of the PV system, providing reliable energy support for rural families and collective economies.


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